Dr David Easton

Chief Engineer (Defence)

National Manufacturing Institute Scotland

Contact

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Projects

AFRC-CRAD-06321 RFW: Rotary Friction Welding of CuCrZr for Novel Hote End Nose
Ramachandran, Saranarayanan (Principal Investigator) Easton, David (Co-investigator)
06-Jan-2023 - 28-Jan-2023
AFRC-CRAD-06321 RFW: Rotary Friction Welding of CuCrZr for Novel Hot End Nose
Ramachandran, Saranarayanan (Principal Investigator) Easton, David (Co-investigator)
Rautomead Limited has a requirement to manufacture a hot-end nose component with an extended overall length compared to historical designs. The extended hot end nose component is manufactured from Copper Chromium Zirconium (CuCrZr) and, due to exposure conditions, cannot include any elastomeric sealing elements. These components are used in the client’s continuous casting machines; however, the new design requires a blind trepanned hole significantly deeper than previous components, increasing from 92mm to approximately 222mm. The client’s current machining methods are not appropriate for achieving this increased trepan depth; there is a risk that a lengthened tool will be fragile and unable to reach the increased depth, and that coolant will not reach the cutting area while facilitating chip removal.
The client has approached NMIS AFRC for assistance in identifying possible alternative manufacturing methods for this extended hot-end nose component and trepanned depth. The NMIS AFRC Materials Characterisation and Residual Stress team has proposed a new manufacturing process: Rotary Friction Welding of Near-Net-Shape CuCrZr preforms and the use of enhanced, deeper trepanning tooling (as communicated with NMIS AFRC partner MAPAL).
Project value: £10,000
06-Jan-2023 - 28-Jan-2023
AFRC-DIRF-05760
Easton, David (Principal Investigator)
07-Jan-2022 - 31-Jan-2022
AFRC_DIRF_1586
Easton, David (Principal Investigator) Rahimi, Salaheddin (Co-investigator)
09-Jan-2021 - 30-Jan-2021
AFRC_DIRF_1858
Easton, David (Principal Investigator)
08-Jan-2021 - 31-Jan-2021
AFRC_DIRF_1745
Easton, David (Principal Investigator)
08-Jan-2021 - 31-Jan-2021

More projects

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Contact

Dr David Easton
Chief Engineer (Defence)
National Manufacturing Institute Scotland

Email: david.easton@strath.ac.uk
Tel: 534 5549